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Instaplug

BirlaNu Insta Plug

Instant Leak Plugging solution
BirlaNu Plugging Compound is a one-component, instant leak-plugging material formulated using special cements, graded fillers, additives, and polymers. It reacts immediately upon contact with water and sets in less than 2 minutes. Designed for rapid action, it effectively seals active water leaks, seepage under pressure, and water ingress through cracks or openings in concrete and masonry substrates.

Sizes / SKUs Available

1 KG

Standards & Specifications

IS 15477: 2019,
Type: 1T; EN/ISO: CIT

Application / Area of Usage

RCC water tanks and other water-retaining structures
Sealing and filling cracks, joints, and small voids
Plugging active running water leaks
Emergency repairs of concrete water pipes
Basement walls
Lift shafts and pits
Tunnels and ducts
Anchoring fixings, packers, or injection nozzles

Features

Stops leaks instantly

Stops leaks instantly

Develops early strength

Develops early strength

Sets in minutes

Sets in minutes

Multiple masonry surfaces

Multiple masonry surfaces

S. No Parameter Test Method BirlaNu Specification UOM Typical Results
1 Appearance Visual Grey Free flowing powder - Grey Free flowing powder
2 Bulk density In-house 1100 +/- 200 Kg/m3 1045
3 Water demand In-house 22 – 27 % 26
4 Pot life In-house 3.0 - 3.5 Minutes 3.0
5 Mix density In-house 2.0 - 2.5 kg / l 2.1
6 Workability In-house Good - Good
7 Flexural strength
7a Flexural strength - 1 day EN 1015 – 11 ≥ 3.0 Mpa 3.5
7b Flexural strength - 28 days ≥ 4.5 5.2
8 Compressive strength
8a Compressive strength - 01 day EN 1015 – 11 ≥ 8.0 Mpa 10.0
8b Compressive strength - 28 days ≥ 23.0 25.0

Note: All the test being conducted in standard laboratory conditions.
Disclaimer: Specification are subject to change without notification in our pursuit of product improvement. Kindly contact our technical personnel for any
clarification. Results mentioned in the above table are typical and tested under standard conditions stipulated as per codes.

What is an instant leak-plugging compound?

An instant leak-plugging compound is a fast-setting cement-based material used to stop active water leakage and seepage through cracks, joints or openings in concrete and masonry. It is mixed with water and packed firmly into the leakage point, where it sets rapidly to block the flow of water.

How can active water leakage in concrete or masonry be stopped?

Active water leakage can be stopped using a rapid-setting plugging compound designed to work against running water or seepage under pressure. The leakage point must first be enlarged and cleaned before the prepared material is pressed firmly into the opening and held until it sets.

What is BirlaNu Insta Plug used for?

BirlaNu Insta Plug is an instant leak-plugging compound used to seal active water leaks, pressurised seepage and water ingress through cracks or openings in concrete and masonry. It can be used in RCC water tanks, basement walls, lift pits, tunnels, ducts, concrete water pipes and other water-retaining structures.

How quickly does BirlaNu Insta Plug set?

BirlaNu Insta Plug has an initial setting time of approximately 90 seconds and a final setting time of approximately 200 seconds. As the setting time can vary with temperature and water quantity, only a small amount that can be applied immediately should be prepared.

Can BirlaNu Insta Plug be used to repair leaking water pipes?

BirlaNu Insta Plug can be used for emergency repairs of concrete water pipes and other cementitious surfaces. It is not suitable as a general repair solution for PVC, CPVC or metal plumbing pipes.

Can an instant leak-plugging compound be applied on wet surfaces?

Yes, an instant leak-plugging compound is designed for use on wet concrete and masonry surfaces where water is actively leaking. BirlaNu Insta Plug can be applied directly to a properly prepared leakage point and pressed firmly into place until it sets and stops the water flow.
BirlaNu Insta Plug